Parts washers and industrial cleaners
Machines that get oil, chips and grime off parts before assembly, painting or coating, and off plant in place. Synergy Services Corporation is an authorized dealer for ULTRAVELOX, supplying component washers, ultrasonic cleaners, crate washers, AHU filter booths and water jet and steam cleaners across India. Send the part and the throughput, and we respond within 24 to 48 hours.
What we supply.
Spray, immersion and ultrasonic cleaning with water-based solutions, and high pressure, hot water and steam cleaning.
| Family | Types | Used for |
|---|---|---|
| Component washers | Rotary (top-loading, dual-tank) · front-loading · cabinet · conveyorized · degreasing · THUNDER small parts | Removing chips, oil, coolant and grease from machined, forged and heat-treated parts before assembly, painting or coating |
| Ultrasonic cleaners | Spray-cum-ultrasonic · dunking · multistage | Precision parts with blind holes and internal channels; optional rust-preventive dip |
| Customized part washers | Spray, immersion, ultrasonic or vapor, built to the part | Parts too large, delicate or complex for a standard machine; auto loading available |
| Bin and crate washers | Rotary bin washer · conveyor crate washer, 80 to 400 crates an hour | The plastic bins that carry parts between processes |
| AHU filter cleaning booths | Rotary, one-, two- and four-filter models | Washing and drying HVAC pre-filters, in pharmaceutical plants and elsewhere |
| Water jet and steam cleaners | Cold water high pressure (single phase, industrial, flameproof) · water blasters, 400 to 1000 bar · hot water (electric, diesel) · dry saturated steam | Machinery, buildings, ship hulls, reactor and centrifuge changeovers, food and pharmaceutical sanitizing |
| Oil separators | Honeycomb separator with washable suction filter | Removing floating oil from a washer’s alkaline bath, with no consumables to replace |
Choosing the machine.
| If you are cleaning | Choose |
|---|---|
| Batches of machined parts with simple shapes | Rotary or dual-tank component washer |
| Heavy parts lifted in by hoist or crane: valve bodies, cylinder blocks, transmission parts | Front-loading or cabinet washer |
| High volume on a production line | Conveyorized washer |
| Blind holes, internal channels or a precision finish | Ultrasonic or multistage ultrasonic cleaner |
| Stampings, bearings, rivets and small CNC parts | THUNDER small parts washer |
| Oil and grease before painting or coating | Degreasing washer |
| Machinery, structures, decks and floors in place | High pressure, hot water or steam cleaner |
Typical specification.
Washers are built to the part, so these are the ranges the machines are made in, not a fixed model.
| Parameter | Range |
|---|---|
| Construction | Stainless steel SS304 (SS316 on customized machines) |
| Tank capacity | 50 to 500 liters on aqueous and degreasing machines; 100 to 1000 liters customized |
| Operating temperature | Ambient to 70 °C |
| Cycle time | 3 to 15 minutes, adjustable |
| Spray pressure | Up to 20 bar |
| Ultrasonics (multistage) | 20 to 40 kHz; 500 to 3000 W transducers; 50 to 200 liter tanks |
| Filtration | Cartridge, bag or magnetic; duplex, two-tank and paper band options |
| Drying | Hot air, compressed air or vacuum |
| Controls | PLC with HMI, or manual |
| Power | 3 phase, 415 V, 50 Hz |
Options include a mist collector, oil separator, duplex filtration and automatic loading.
Questions.
What do you need from me to quote a parts washer?
A photo or drawing of the part, its size and weight, the material, what is on it (chips, oil, coolant, carbon or polishing compound), how clean it must be, and how many parts an hour or a shift.
Which brand of cleaning equipment do you supply?
We are an authorized dealer for ULTRAVELOX, which makes industrial parts cleaning machines in Chennai.
Can a machine be built for our part?
Yes. Chamber size, tanks, pumps, filtration, drying and loading can be built to the part and the throughput. Send the part and the line it runs on.
Can you supply a pressure washer for a flameproof area?
Yes. ULTRAVELOX makes a flameproof (FLP) high pressure water jet cleaner, used in pharmaceutical plants during product changeovers. Tell us the area classification.
Are these held in stock?
No. Each machine is ordered against your requirement.
How quickly do you respond to an enquiry?
We respond to any enquiry within 24 to 48 hours.
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All maintenance
Coatings, metal repair, pumps, abrasives, gases.
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The part, the dirt on it and the throughput.
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